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Category Archives: Bearings

Why ball bearings are used in machines

Why Ball Bearings are used in Machines

Why Ball Bearings are used in Machines:

An Introduction to Ball Bearings

Ball bearings consist of a fixed housing casing and a rotating shaft. Together, they are the solution for getting the cogs turning in many industrial settings.

When you buy ball bearings in Singapore, and in other distribution locations around the world, it’s important to understand what exactly a ball bearing is, how it functions and which ball bearing types are suited to your mechanisms.

There are five main parts to the most common of the ball bearing family. They all work closely together in order to maintain frictionless stability and connection between two components.

1. The Steel Balls

Starting from the center of the ball bearing, steel balls hold the most crucial role in performing functionality. They represent the rolling element of the bearing.

2. The Cage

The cage holds the balls in a uniform ring keeping them at equidistant intervals within the bearing. The cage can be manufactured in a range of shapes and is developed using low-friction materials to allow the balls to continue rolling freely.

3. The Inner Ring

The inner ring (also referred to as the inner race) is a smaller piece on which the ball bearings sit on a radial axis. In most industry instances, it is the inner ring that spins as it is connected to the moving parts. The inner and outer races (see below) feature the same band width but varying ring diameters to allow for the insertion of the balls.

4. The Outer Ring

The outer ring (also referred to as the outer race) is the larger ring under which the balls maneuver on a radial axis. As the inner race typically features movement, it’s recognizable that the outer ring is the stagnant component. Both the outer ring and inner ring feature a groove of varying depths in order to allow the rolling elements glide without deviation.

5. The Shield

Finally, the shield is an optional component to the ball bearing. However, it is highly recommended that you buy ball bearings with the shield included. The reasoning behind this is due to the increased durability prospects; the shield is a cover hiding the rolling element. They can either be manufactured with metal to prevent the settling of dust or with plastic to increase water resistance. At the same time, these shields help retain oil and grease to reduce the need for maintenance as it is kept lubricated for the entire lifecycle.

In order to move correctly, bearings need a radial and axial clearance (internal clearance) of these five parts. This is to allow for thermal expansion when operating caused by remaining friction levels. This special grant prevents the bearing from tightening, wearing and seizing.

What are the Types of Bearings Available from a Bearing Supplier of Kolkata?

Bearings are not a one-size-fits all industrial component. So, when you go to the bearing supplier of Kolkata, you need to understand which bearing will fit your operation and machine. 

  • Radial bearings are designed to withstand forces perpendicular to the access.

  • Axial bearings sandwich the balls between the races while withstanding axial forces.

  • Angular contact bearings are designed to withstand both perpendicular and axial loads.

  • Roller bearings are used to lower the friction rates between moving parts and carry a higher load capacity compared to ball bearings.
  • Linear bearings allow for movement in one direction such as back and forth.

  • Self-aligning bearings allow for the inclination of the axis through double-roll bearings while functioning.

  • Mounted bearings are used to support rotating parts or separate rotating parts with stationary one.
Bearing materials

The various Forms of Bearing Materials

About Bearing Materials:

It is essential to choose the right bearing for industrial applications in order to maintain effective production, reduce operational disruptions, establish dependable maintenance protocols, and increase the operational lifespan of machinery.

In essence, properly installed roller bearings and ball bearings are necessary for almost every mobile component within a device, whether it be an automobile or the machinery in a factory. These components serve to minimize friction, enhance movement smoothness, optimize automation-related expenses, and enhance the overall durability of the mobile components.

SantEnt has extensive experience guiding you through the process of choosing appropriate bearing components and materials suited to your machinery requirements as the official bearing provider in India.

Development Of Bearings Over the Years:

Surprisingly, the concept of achieving smoother movement by reducing friction through the use of a ‘bearing’ predates the invention of the wheel by a significant margin. In fact, it can be considered a precursor to the wheel.

Cave paintings found across the globe depict the utilization of wooden logs and fallen trees to transport heavy objects between two points. As these wooden logs rolled across the ground, heavy items were pushed along a series of logs that were continually placed in front of each other until the destination was reached.

This practice was remarkably common for many centuries and was even integrated into the innovations of civilizations like the Ancient Egyptians. Wooden bearings were employed alongside various liquids to act as lubricants, predating the introduction of new metals like zinc and bronze. However, these materials lacked the necessary strength and capabilities to serve as effective bearings.

Nonetheless, with the onset of the industrial age, a period marked by advancements in metalworking techniques and the popularity of steel as an industrial material, significant changes occurred. In 1794, an individual named Philip Vaughan obtained a patent for a design that closely resembled the ball bearing we are familiar with today.

Why Choosing Right Bearing Components and Materials is Important?

We are well aware of the critical relevance of identifying the right jigsaw pieces that result in cost savings and increased productivity in an industrial setting.

When purchasing supplies from the Indian provider of bearings, the same rule applies. The choice of suitable bearing components and materials is straightforward when industrial applications are properly considered.

Neglecting the right fit of ball bearings and roller bearings may lead to lower productivity, unneeded idle times, increased maintenance requirements, friction-related harm to surrounding parts, and even the potential for equipment failure.

To avoid seeing rolling contact fatigue (RCF) and damage from incorrect bearing components and materials, the following considerations should be met:

  1. Load: In order to perform effectively and last the intended amount of time, a bearing must be able to support the anticipated pressure and weight of the radial load, axial load, and combined load.
  2. Speed: Machines that operate at high speeds require speed-specific bearings that can withstand the additional force applied to the bearing in motion.
  3. Temperature: A ball bearing must possess adequate room to accommodate thermal expansion and the consequent generation of frictional heat. Lack of congruent contact between the ball bearing and the attachment has the potential to amplify friction and heat transfer between the components.
  4. Sealing: Ensuring effective sealing of the bearing is essential for preserving appropriate lubrication levels and minimizing the ingress of debris into the bearing components and materials. In environments where a significant amount of debris is generated, opting for shielded sealing is advisable.
  5. Maintenance: Selecting the appropriate ball bearing or roller bearing involves aligning the maintenance needs with or surpassing the current maintenance protocol in place. Striking a balance between the bearing’s cost and its lifespan performance can play a crucial role in preventing costly periods of inactivity.

Types of Bearing Materials:

As the industrial revolution introduced steel bearings, significant advancements have followed in the realm of diverse materials.

Steel is still typically the material of choice for making both the rolling components and the rings of ball bearings and roller bearings. Nevertheless, certain industrial applications necessitate different qualities including improved corrosion resistance, decreased porosity, cost effectiveness, resistance to seizing, lightweight characteristics, and increased durability.

Consequently, the following bearing materials are selected based on the specific mechanical procedures:

1. Carbon Steel Bearings

Carbon Steel Bearings

Carbon steel bearings are a type of bearings that are manufactured using carbon steel as the primary material. Carbon steel is an alloy of iron and carbon, often with small amounts of other elements, which makes it a widely used material in various industries due to its desirable properties. When applied to bearings, Carbon steel offers several benefits:

  1. Cost-effectiveness
  2. Strength and Durability
  3. Corrosion Resistance
  4. Wide Availability
  5. Compatibility
  6. Moderate Thermal Conductivity
  7. Machinability
  8. Wear Resistance

Despite these benefits, it’s important to note that carbon steel bearings might not be suitable for all applications. In environments with extremely high corrosion, extreme temperatures, or specific material compatibility requirements, other bearing materials such as stainless steel, ceramic, or specific alloys might be more appropriate.

When considering carbon steel bearings, it’s crucial to assess the specific operational conditions, load requirements, and environmental factors to determine whether carbon steel bearings are the right choice for the intended application.

2. Chrome Steel Bearings

Chrome Steel Bearings

Chrome steel bearings, also known as chrome alloy or chrome steel ball bearings, are a type of bearing made from a specific type of steel alloy known as chrome steel. These bearings are widely used in various industries and applications due to their specific properties and advantages. Here are some details about chrome steel bearings and their benefits:

Composition: Chrome steel is an alloy primarily composed of iron, chromium, and carbon, along with other trace elements. The high chromium content provides corrosion resistance and hardness to the steel. Chrome Steel Bearings offers several benefits:

  1. High Corrosion Resistance
  2. High Hardness
  3. Wear Resistance
  4. Smooth Surface Finish
  5. Moderate Cost
  6. Wide Temperature Range
  7. Compatibility
  8. Reliability

It’s important to note that while chrome steel bearings offer many benefits, they might not be suitable for every application. For extremely demanding environments or specialized needs, other bearing materials such as ceramics, stainless steel, or specific alloys might be better options. When selecting bearings, it’s essential to consider factors such as load capacity, speed, operating conditions, and environmental factors to ensure the optimal choice for the intended application.

3. Stainless Steel Bearings

Stainless Steel Bearings

Stainless steel bearings are a type of bearing that is crafted from stainless steel, a corrosion-resistant alloy that contains chromium, nickel, and other elements. These bearings are particularly advantageous in applications where corrosion resistance and hygiene are essential. Here’s a closer look at stainless steel bearings and their benefits:

  1. Corrosion Resistance
  2. Hygiene and Cleanliness
  3. Longevity
  4. Temperature Tolerance
  5. Non-Magnetic
  6. Aesthetic Appeal
  7. Reduced Maintenance
  8. Compatibility

While stainless steel bearings offer numerous advantages, they might have higher initial costs compared to traditional steel bearings. Therefore, it’s important to consider factors such as the specific application requirements, load capacity, operational conditions, and budget when selecting the appropriate bearing type.

4. Ceramic Bearings

Ceramic Bearings

Ceramic bearings are a specialized type of bearings that utilize ceramic materials, such as silicon nitride (Si3N4) or zirconia (ZrO2), for their rolling elements and often for the bearing races as well. These bearings offer several unique benefits due to the properties of ceramic materials. Here’s an overview of ceramic bearings and their advantages:

  1. High Hardness
  2. Low Friction
  3. Corrosion Resistance
  4. High Temperature Capability
  5. Hybrid Designs
  6. Reduced Lubrication Needs
  7. Insulating Properties
  8. Performance Enhancements

Ceramic bearings are often chosen for applications where high performance, precision, and specific material properties are critical. These applications can range from industries such as aerospace, medical equipment, high-performance bicycles, and certain industrial machinery.

It’s important to note that while ceramic bearings offer several advantages, they may come with higher upfront costs compared to traditional steel bearings. When considering ceramic bearings, it’s crucial to assess the specific requirements of the application, such as load capacity, speed, operating conditions, and budget, to determine if the benefits of ceramic materials align with the intended use case.

5. Polymer Plastic Bearings

Polymer Plastic Bearings

Polymer plastic bearings, also known as plastic or polymer bearings, are a specialized type of bearings made entirely or partially from various polymer materials. These bearings offer distinct advantages due to their unique characteristics and properties. Here’s an overview of polymer plastic bearings and their benefits:

  1. Low Friction
  2. Corrosion Resistance
  3. Chemical Compatibility
  4. Lightweight
  5. Electrical Insulation
  6. Noise and Vibration Damping
  7. Non-Magnetic
  8. Cost-Effectiveness

Polymer plastic bearings find applications in industries such as food and beverage, pharmaceuticals, medical equipment, automotive, electronics, and more. However, it’s important to note that plastic materials might have certain limitations, such as lower load capacities compared to metal bearings and sensitivity to high temperatures or abrasive conditions.

When considering polymer plastic bearings, carefully evaluate factors such as load capacity, operating conditions, temperature range, chemical exposure, and budget to ensure they are suitable for the intended application. Additionally, ensure that the specific polymer material chosen aligns with the required properties for the given application.

6. Hybrid Bearings

Hybrid Bearings

Hybrid bearings are a type of bearings that combine elements from different materials to leverage the advantages of each material. Typically, hybrid bearings feature ceramic rolling elements (balls) combined with steel inner and outer races (rings). This combination offers a balance between the unique properties of ceramic and steel materials, providing enhanced performance in certain applications. Here’s an overview of hybrid bearings and their benefits:

  1. High Speed Capability
  2. Low Friction
  3. Corrosion Resistance
  4. Electrical Insulation
  5. Enhanced Rigidity
  6. Lightweight
  7. Quiet Operation
  8. Longer Lifespan

Hybrid bearings are commonly employed in industries where performance, precision, and reliability are critical. Applications include aerospace, robotics, medical devices, high-performance bicycles, and specialized machinery.

It’s essential to consider the specific operational requirements, load capacities, speed limitations, and environmental conditions when selecting hybrid bearings. While they offer several advantages, hybrid bearings might have higher costs compared to conventional steel bearings. Thus, a thorough evaluation of the application needs will help determine whether the benefits of hybrid bearings align with the intended use case.

Selecting the Appropriate Bearing Material for Your Machinery

Santiniketan Enterprises, also known as SantEnt, has been in operation since 1977. We are known for Distributing high-quality Industrial products to customers in many countries across six continents. We deal in over 50 globally renowned brands which manufacture industrial spares and power transmission solutions like bearing, belts, maintenance products and related accessories

SantEnt is dedicated to providing top-quality products and service to its customers.

common factors for the failure of roller bearings

6 Common Factors for the failure of Roller Bearings

Roller bearings are diminutive elements within a mechanical operation that involve combining two parts with minimal resistance to friction. Despite being economical components, their malfunction can be the primary source of lengthy periods of inactivity, incurring substantial costs.

The crucial aspect of this reduced frictional resistance plays a pivotal role in upholding the consistency of infrastructure while minimizing evaluations for deterioration, a ball bearing or roller bearing comprises an inner ring with rotating components and an outer ring attached to stationary features.

It’s not surprising that the juxtaposition of these two distinct components can lead to the breakdown and failure of roller bearings and ball bearings. Typically, these malfunctions arise due to factors such as rust, aging, excessive loads, or insufficient lubrication. However, it’s imperative to identify signs of failure in all aspects of roller bearing operation in order to take appropriate measures and execute essential proactive, anticipatory, and responsive maintenance protocols, thereby reducing expenses and periods of downtime.

6 Common Factors for the failure of Roller Bearings:

1. Lubrication Contamination

Lubrication Contamination

Lubrication contamination can significantly impact roller bearings by causing accelerated wear, reducing operational efficiency, and ultimately leading to premature failure. Contaminants such as dirt, dust, debris, moisture, or foreign substances that infiltrate the lubricant surrounding the roller bearings can have several negative effects:

  1. Abrasive Wear: Abrasive contaminants cause friction and abrasion between bearing surfaces by acting as abrasive particles.
  2. Increased Friction: Contaminants reduce the oil’s or grease’s ability to lubricate, increasing friction and generating more heat while the machine is operating.
  3. Corrosion: Some contaminants can be corrosive, causing chemical reactions that deteriorate the bearing surfaces, leading to rust, pitting, and weakening of the structure.
  4. Clogging and Blockage: Some contaminants have the potential to be corrosive, which can result in chemical reactions that damage the bearing surfaces and weaken the structure by causing rust and pitting.
  5. Lubricant Breakdown: The lubricant’s effectiveness can be harmed by contaminants, which also affects its capacity to form a protective film between the rolling elements.

How to prevent failure from Lubrication Contamination on Roller Bearings

  1. Preventive Measures:
    • To reduce the introduction of contaminants, keep the working environment clean.
    • Use appropriate sealing techniques to keep outside debris from getting inside the bearing.
    • Seals should be regularly inspected and replaced to maintain their effectiveness.
  2. Proper Lubrication Practices:
    • Use high-quality lubricants suitable for the bearing’s operating conditions.
    • For information on lubricant type, quantity, and replenishment intervals, consult the manufacturer.
  3. Regular Maintenance:
    • Set up routine cleaning and maintenance to get rid of any accumulated contaminants from the lubricant and bearing surfaces.
  4. Filtration Systems:
    • Filtration systems that work well should be used to clean the lubrication system of contaminants.
  5. Correct Handling:
    • To prevent introducing additional contaminants, always use clean hands and tools when handling bearings.
  6. Lubricant Analysis:
    • Check lubricant samples for contamination or deterioration on a regular basis.
  7. Replacement and Re-lubrication:
    • Before applying new lubricant after cleaning the bearing surfaces if contamination is found, think about replacing the lubricant.
  8. Expert Consultation:
    • To pinpoint specific sources of contamination and suggest suitable fixes, seek advice from bearing manufacturers or industry professionals.

In summary, addressing lubrication contamination involves a combination of preventive measures, proper lubrication practices, regular maintenance, and expert consultation to ensure the longevity and optimal performance of roller bearings.

2. Corrosion

Corrosion

Corrosion can have a significant detrimental impact on Roller Bearings. When moisture, contaminants, or corrosive substances come into contact with the bearing’s metal surfaces, it can lead to several problems:

  1. Surface Deterioration: The metal surfaces of the bearing are eroded by corrosion, which results in pitting, roughening, and even deep grooves. As a result, the bearing’s structural integrity is compromised, lowering its ability to support loads and overall performance.
  2. Increased Friction: The corrosion-induced roughened and uneven surfaces raise friction between the bearing’s parts. Heat produced by this increased friction might cause further damage, overheating, and early failure.
  3. Abrasive Wear: The byproducts of corrosion and the rough surfaces they produce function as abrasives, hastening wear and shortening the bearing’s life.
  4. Seal Compromise: Seals and shields intended to keep impurities out of the bearing can become weak or damaged due to corrosion. This lets in more contaminates and worsening conditions.
  5. Chemical Changes: Corrosion can change the makeup of the greases or lubricants used in bearings, decreasing their efficacy and perhaps resulting in insufficient lubrication.

How to prevent from Corrosion on Roller Bearings

  1. Prevention: Take action to keep dirt and moisture from getting to the bearings. This may entail appropriate sealing, sufficient storage in climate-controlled settings, and regular maintenance inspections for corrosion indicators.
  2. Regular Cleaning: Bearings should be regularly cleaned and inspected to get rid of any corrosion products or collected impurities. Use cleaning chemicals that are suitable and won’t exacerbate the harm.
  3. Corrosion-Resistant Materials: When feasible, choose roller bearings constructed of corrosion-resistant materials, especially in settings where humidity, chemicals, or other corrosive substances are common.
  4. Proper Lubrication: Use lubricants or greases that give corrosion prevention that are appropriate. These lubricants ought to aid in fending off moisture and preventing the growth of rust.
  5. Environmental Controls: To reduce the risk of corrosion, keep the working environment within appropriate temperature and humidity ranges.
  6. Correct Installation: Use the right installation methods to avoid trapping moisture inside the bearing assembly.
  7. Routine Maintenance: Establish a regimen for regular maintenance that includes cleaning, lubrication, and checks for corrosion.

3. Overloading

Overloading

Overloading a roller bearing occurs when the applied load on the bearing exceeds its designed capacity. This can have several detrimental effects on the bearing’s performance and overall operation:

  1. Increased Wear: Overloading places an excessive amount of stress on the bearing’s parts, speeding up wear and fatigue. Pitting, spalling, and other types of surface degradation may happen from this.
  2. Reduced Lubrication Effectiveness: The additional load may cause the bearing surfaces to distort, decreasing the lubrication’s efficiency. Lack of lubrication exacerbates wear, heat, and friction, further threatening the bearing’s efficiency.
  3. Increased Heat Generation: higher heat is produced by overloading as a result of higher friction and distortion. Elevated temperatures have the potential to cause thermal damage by accelerating wear and degrading the lubrication..
  4. Shortened Lifespan: Overloaded bearings often have a considerably shorter operational lifespan. The cumulative consequences of high stress and wear might lead to premature failure.

How to prevent from Overloading on Roller Bearings

  1. Assessment: Find the underlying reason of the overloading, which may include faulty load estimations, unanticipated load spikes, or modifications to the operational environment.
  2. Load Correction: Reduce the applied load if at all feasible to stay within the bearing’s rated capacity. This can entail changing the load distribution or mechanism’s design.
  3. Proper Lubrication: Make sure the bearing gets enough and the right kind of lubricant. By reducing friction and heat production, the bearing’s lifespan is prolonged.
  4. Redesign: Consider modifying the system to better efficiently accommodate the actual loads and operating circumstances if overloading is a persistent problem.
  5. Maintenance: Check the bearing often for any symptoms of wear, damage, or overheating. Early detection can enable prompt maintenance or replacement while also assisting in preventing catastrophic failures.
  6. Training and Guidelines: Make sure individuals in charge of equipment operation and maintenance have the appropriate training so they are aware of load limits and safe operating procedures.
  7. Use of Load-Carrying Equipment: Consider employing load-carrying equipment like thrust bearings or bigger bearings that can manage the loads more effectively when the load is greater than the bearing’s capacity.
  8. Consultation with Experts: If you’re unclear of how to handle the overloading problem, think about speaking with bearing specialists or engineers that are knowledgeable in the area.

4. False Brinelling

False brinelling

False brinelling is a phenomenon that can have detrimental effects on roller bearings. It occurs when bearings experience micro-movements, often caused by vibrations or oscillations, even when the bearing’s inner race remains stationary. This continuous motion at the contact points between the rolling elements and the raceway can result in significant wear and damage over time. The term “false brinelling” is used because the wear patterns resemble those of true brinelling, which is caused by heavy static loads, but in this case, the wear is due to repeated small movements rather than heavy loads.

Effects of False Brinelling on roller bearings:

  1. Wear and Abrasion: The bearing surfaces may become damaged by repetitive contact between the rolling components and the raceway. This may result in a reduction in bearing tolerances, which will impact the bearing’s accuracy and general performance.
  2. Linear Wear Marks: False brinelling can result in raceway grooves or lines that are indicative of linear wear patterns in the bearing’s axial direction. The operational problems with the bearing may be made worse by these wear signs.
  3. Lubrication Depletion: Repeated motion can cause the lubrication coating to break down between the raceway and the rolling components, increasing friction and heat production. This may lead to insufficient lubrication and quicker wear.
  4. Increased Vibration and Noise: False brinelling can worsen with time and affect the performance and efficiency of the machinery as a whole by causing greater vibration and noise in the bearing.

How to prevent from False Brinelling on Roller Bearings:

  1. Address the Root Cause: Determine the cause of any vibrations or tiny motions that are creating false brinelling, and take appropriate action. This can entail boosting shock-absorbing capabilities in the machinery, lowering vibrations, or improving mounting conditions.
  2. Proper Lubrication: Make that the bearing is well greased using appropriate anti-wear lubricants. This can lessen the symptoms of fake brinelling by reducing friction and wear.
  3. Precision Handling: Use precise handling procedures while repairing or installing bearings. In order to avoid contamination during installation, clean all tools and surfaces.
  4. Bearings Replacement: To restore optimal performance, it could be essential to replace the bearings if the false brinelling damage is severe. To be sure you choose the appropriate bearings for your application, speak with a reliable bearing provider.
  5. Design Modifications: To lessen the impact of vibrations and tiny motions on the bearings, think about making design changes to the machinery. This can entail improving the bearing installation procedure or installing vibration dampeners.

5. Improper Mounting

Improper Mounting

Improper mounting of roller bearings can have significant adverse effects on their performance and longevity. Here’s how improper mounting can affect roller bearings and how to address the issue:

Effects of Improper Mounting on Roller Bearings:

  1. Increased Wear and Friction: An unequal load on the bearing and misalignment might result from improper mounting. Increased wear and friction from this may result in early failure and shorter bearing life.
  2. Overheating: Inadequate installation might cause uneven loads and excessive heat buildup inside the bearing. This might worsen the grease’s or oil’s ability to lubricate, hastening wear.
  3. Vibration and Noise: Due to unbalanced stresses exerted on the bearing, incorrectly placed bearings may vibrate and make noise. This can have an influence on the surrounding machinery in addition to the bearing’s performance.
  4. Reduced Load Capacity: The bearing’s capacity to transport loads might be decreased by improper installation, which would restrict its ability to withstand the anticipated loads without being damaged.

How to prevent from failure from Improper Mounting:

  1. Removal and Inspection: The first thing to do if you suspect incorrect installation is to remove the bearing and look for evidence of wear or damage from misalignment or uneven loads.
  2. Proper Tools: To achieve uniform force distribution during installation, use the appropriate bearing mounting equipment, such as hydraulic presses or precision mounting tools.
  3. Cleanliness: Before installation, be sure that both the mounting surfaces and the bearing surfaces are clear of any dirt or impurities.
  4. Alignment: To avoid misalignment and unequal loads, precisely align the bearing with its intended location in the assembly.
  5. Fitting: Place the bearing on the shaft or housing properly. Make sure the bearing is uniformly forced into the shaft when using a press fit, and for interference fittings, make sure the housing is the right size to prevent the bearing from being harmed.
  6. Temperature Control: Consider employing controlled temperature procedures to inflate or compress components for simpler fitting when there are interference fits.
  7. Lubrication: To maintain optimal lubrication between the bearing surfaces, use the right lubricant in the right quantity.
  8. Torque: To hold the bearing in place without causing damage, tighten fasteners to the manufacturer’s suggested torque levels.
  9. Alignment Check: After installation, run a bearing alignment check to make sure it is positioned and aligned within the assembly properly.
  10. Training and Guidelines: Make that individuals in charge of installing bearings have the necessary training and adhere to the manufacturer’s suggested policies and procedures.

6. Spalling

Spalling

Spalling is a form of surface damage that can affect roller bearings, particularly their rolling elements and raceways. It refers to the formation of small, localized cracks or flakes on the bearing surfaces, often resulting from repeated rolling contact stress, improper lubrication, contamination, or other mechanical stresses. Spalling can lead to the shedding of metal particles and reduced bearing performance, ultimately impacting the bearing’s operational efficiency and lifespan.

The effects of Spalling on Roller Bearings include:

  1. Reduced Load-Bearing Capacity: The effective bearing contact surface decreases with increasing spalled patches, which lowers the bearing’s ability to support additional weight.
  2. Increased Friction and Heat Generation: Spalled areas impart imperfections to the bearing surfaces, increasing friction and generating more heat. This can cause overheating and quicker wear.
  3. Vibration and Noise: Spalling can disturb the machinery’s smooth functioning and signal the presence of a problem by causing vibration and noise in the bearing.
  4. Premature Failure: Spalling can advance if it is not treated right away, eventually leading to substantial bearing failure that may harm other parts of the equipment.

How to prevent from Spalling in roller bearings:

  1. Inspection: Check the bearings for symptoms of spalling on a regular basis, such as pitting, cracking or flaking on the surfaces of the raceways and rolling components.
  2. Lubrication: Use the specified lubricant kind and amount to ensure optimal lubrication. A protective coating is created by effective lubrication, which lowers friction and lowers the chance of surface damage.
  3. Maintenance: Implement routine maintenance procedures, such as cleaning and relubrication, to stop pollution from getting within the bearing and causing spalling to worsen.
  4. Alignment and Installation: When installing the bearing parts, make sure to line them properly to prevent extra strains that can cause spalling.
  5. Load Management: To prevent excessive stress that might result in spalling, operate the machinery within the bearing’s load capability.
  6. Vibration Monitoring: Use vibration analysis and monitoring methods to look for early bearing problems, such as spalling.
  7. Replacement: It is advised to replace the bearing with a new one if the bearing’s performance has been considerably impacted by severe spalling.

From where we should choose the Appropriate Bearing for Your Machinery

Santiniketan Enterprises, also known as SantEnt, has been in operation since 1977. We are known for Distributing high-quality Industrial products to customers in many countries across six continents. We deal in over 50 globally renowned brands which manufacture industrial spares and power transmission solutions like bearing, belts, maintenance products and related accessories

SantEnt is dedicated to providing top-quality products and service to its customers.

Tips for selecting the appropriate bearings

Tips for Selecting the Appropriate Bearings for your Machine’s Needs

Why selecting the appropriate bearings is important for machines?

Selecting the appropriate bearing for equipment that needs frictionless power transmission is a crucial process that involves various factors. This process encompasses aspects such as the mechanical operation’s load type and the maintenance necessary for the bearing’s efficient operation. As a supplier of bearings based in Kolkata, Santiniketan Enterprises (SantEnt) has a wealth of knowledge and expertise to guide you in selecting the right bearing for your machine application. Whether you require frictionless transmission for HVAC, food processing, or other critical applications, SantEnt can assist you in making an informed decision.

Tips for Selecting the Appropriate Bearings for Your Machine’s Needs

Bearing Components

7 deciding factors you should be aware of when selecting the correct bearing:

Tips for selecting the appropriate bearings for your machine's needs

1. The Load Type

Before acquiring a bearing, it is important to understand three types of loads:

  • Radial Loads: These forces act perpendicular to the rotating shaft.
  • Combined Loads: These loads involve a combination of both radial and axial forces or can be interchangeable between the two.
  • Axial Loads: These forces are parallel to the rotating shaft.

 

2. The Transmissions Speed

  • Bearings must be chosen based on their ability to withstand varied speeds and temperatures
  • Roller bearings are more effective for slower transmissions and can handle heavier loads..
  • Precision bearings are necessary for high-speed applications to prevent issues like vibrations and increased wear.
  • Ball bearings are suitable for higher rotational speeds.

 

3. The Component Temperature

  • Lubricant compatibility: Ensure the lubricant used in the bearing is suitable for high-temperature applications and does not evaporate quickly.
  • Consider operational temperature: Fluctuating and extreme temperatures can impact bearing performance.
  • Material selection: Choose bearings that can withstand high-temperature stress without deformation or failure.

 

4. The Lubricant Requirement

  • Lubrication is essential for smooth and efficient power transmission in bearings.
  • Three types of lubricants to consider: grease, petroleum-based oil, and synthetic oil.
  • Choose the lubricant based on the specific needs and requirements of your machine equipment.
  • Each lubricant type has unique properties and maintenance requirements.

 

5. The Bearing Sealant

  • Bearing sealants reduce lubricant contamination and evaporation.
  • Two primary types of bearing sealants: integrated shields and rubber seals.
  • Integrated shields are made of the same materials as the bearing and provide protection.
  • Rubber seals are suitable when high temperatures and speeds are not a concern.

 

6. The Maintenance Program

  • Maintenance is essential for uninterrupted operations.
  • Three types of maintenance: preventive, predictive, and reactive.
  • Bearings using oil-based lubricants often need more frequent maintenance.
  • Lower-cost bearings may require more preventive and predictive maintenance, leading to higher long-term costs.

 

7. The Wider Environment

  • Consider the operating environment when selecting bearings for your machine application.
  • Choose bearings that can withstand the specific conditions of the operating environment to ensure optimal performance and longevity.
  • Harsh environments require special bearing materials, lubricants, and shields.

 

From where we should choose the Appropriate Bearing for Your Machinery

Santiniketan Enterprises, also known as SantEnt, has been in operation since 1977. We are known for Distributing high-quality Industrial products to customers in many countries across six continents. We deal in over 50 globally renowned brands which manufacture industrial spares and power transmission solutions like bearing, belts, maintenance products and related accessories

SantEnt is dedicated to providing top-quality products and service to its customers.

Single row vs double row ball bearings

Single Row vs Double Row Ball Bearings

Single Row vs Double Row Ball Bearings

A ball bearing is a type of rolling-element bearing that relies on small balls to maintain separation between the inner and outer races. Its main purpose is to reduce rotational friction while providing support for radial and axial stresses. Ball bearings have been in use for many years and find applications in a wide range of devices, from hard drives to skateboards, where they are designed to handle both thrust and radial loads. They are also commonly employed in situations with lower pressures.

The load is transferred from the outer race to the inner race through the balls. The spherical shape of the balls allows for smooth rotation, as they make only minimal contact with the inner and outer races. However, if a ball bearing is not used correctly, it can become a hindrance. Overworking the bearing can lead to deformation of the balls and damage to the bearing due to the limited contact area supporting the load.

Ball bearings are typically manufactured from materials such as chrome steel or stainless steel. In certain consumer applications, glass or plastic balls are also used. They are available in various sizes, ranging from miniature bearings for hand tools to larger bearings for industrial machinery. The load capacity and reliability of ball bearings are key factors to consider when selecting them for specific applications.

Two Types of Single Row Ball Bearings

Angular Contact Ball Bearings

Advantages of Single Row Angular Contact Ball Bearings:

  • High axial load carrying capacity
  • Increased rigidity
  • Space-saving design
  • High-speed capability
  • Versatility
  • Ease of installation and maintenance

Deep Groove Ball Bearings

Advantages of Single Row Deep Groove Ball Bearings:

  • High-speed capability
  • Low noise and vibration
  • Easy installation and maintenance
  • Cost-effective
  • Energy efficiency
  • Space-saving design

Types of Double Row Ball Bearings

Angular Contact Ball Bearings

Advantages of a Double Row Angular Contact Ball Bearing:

  • Increased load-carrying capacity
  • Enhanced stiffness and rigidity
  • Improved axial and radial rigidity
  • High-speed capability
  • Versatility in mounting arrangements
  • Space-saving design

Deep Groove Ball Bearings

Advantages of Double Row Deep Groove Ball Bearings:

  • Increased load-carrying capacity
  • Enhanced radial rigidity
  • Space-saving design
  • Versatility in load distribution
  • High-speed capability
  • Low noise and vibration

Difference Between Single Row and Double Row Ball Bearings

Single Row Ball Bearing are the most common type of ball bearing. This bearing has one row of rolling parts, with a simplistic construction. They are non-separable, appropriate for high speeds, and durable in operation. They can handle both radial and axial loads.

Double Row Ball Bearing are more robust than single row and can handle higher loads. This type of bearing can take radial loads and axial loads in both directions. It can keep the shaft and housing axial movement within the bearing’s axial clearance. However, they are also more complex in design and require more precise manufacturing tolerances.

Conclusion

Single Row and Double Row Ball Bearings find extensive usage across diverse applications. Single row bearings are typically employed in light-duty scenarios, whereas double row bearings are better suited for heavy-duty applications. Ball bearings play a crucial role as components in various machinery and equipment.

To ensure the proper functioning of bearings, it is essential for them to endure a minimum load, particularly under conditions involving high speeds, strong accelerations, or rapid changes in load direction. The inertial force of the ball and cage, as well as friction in the lubricant, can have a negative impact on the rolling of the bearing, potentially leading to sliding motion between the ball and the raceway, which may cause damage to the bearing.

Selecting the Appropriate Bearing Material for Your Machinery

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